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ozjason Offline
#1 Posted : Sunday, 8 January 2006 7:17:26 AM(UTC)
ozjason

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Here's one that might be difficult for me to describe... if you've pulled early air con modules apart, please bear with me - you might know the answer to my question! :-)

I've been pulling apart an old under-dash air con module. (Dave, this is the one you sent over - aside from 3 cubic metres of Western Australian red dust inside it, the fan motor works fine after a bit of sand paper and grease on the spindle.)

I'm trying to figure out the electronics. It's actually fairly simple inside, but I can't figure out how the fan speed is supposed to work.

Power comes in, and connects to a switch that switches power to 3 separate wires, marked L (low), M (medium) and H (high). It's not one output wire with internal resistance added depending on the switch position, which is what I expected to find, it's actually 3 separate wires.

These three wires all head to a weird thingy that's mounted in front of the fan, that has two springs and a metal clip of some kind. What this does, I have absolutely no idea! Although obviously it controls the voltage somehow...

From there, the fan output wire actually connects to the L wire (but the M and H wires are connected via that weird spring thing).

The spring thing is not the thermostat - this is elsewhere.

Any idea what the spring thing is? In any case, it's broken. If I disconnect the M and H wires, the L wire happily powers the fan, at full speed. With them all connected, I get smoke from the spring thingy, and a blown fuse!

Thanks,
Jason.

Edited by user Sunday, 8 January 2006 7:19:54 AM(UTC)  | Reason: Not specified

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#2 Posted : Sunday, 8 January 2006 7:24:32 AM(UTC)
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The spring things are all different sizes and therefore have different resistance. They limit voltage/current to the fan motor. They are in front of the fan as they get very hot and the fan cools them down. I cannot explain why they be wired incorrectly t
ozjason Offline
#3 Posted : Sunday, 8 January 2006 8:16:46 PM(UTC)
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Ahhhh, so the spring things are simply internal resistance wires, wound in a spring to maximise surface area in the fan area for cooling! That makes sense. Might simply be the case that the L wire has been switched with the H wire, and all the red dirt
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#4 Posted : Monday, 9 January 2006 10:00:05 AM(UTC)
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So that's why the postage was so high Jason...an extra 3 Cubic Meters of Red WA dirt!

I won't send you a bill for the dirt mate...you can use it to topdress your lawn...but beware, it sets like concrete when dry!

Cheers...Dave
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