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jpb308 Offline
#1 Posted : Sunday, 20 December 2009 7:57:19 AM(UTC)
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Gents

So the ammeter on the GTS dash isnt wired up at all.

The HG wiring loom's a Premier one and most of the wiring's VN so it's not plug and play.

So I need to go back to basics.

One side needs to be wired direct to the battery. Is it OK to pick this up in the cabin from the fuse box, ignition or light switch wiring??

From the HG wiring diagram, the other side needs to be wired to the starter solonoid which in this case I assume is the VN Starter Relay?? And I assume this is ultimately the alternator.

I don't really understand. In terms of continuity, all of these places beep when tested in relation to the battery terminal.

Help please....

Thanks

Jeremy

The G will roll again....
The G will roll again.... eventually
Hotclay Offline
#2 Posted : Sunday, 20 December 2009 9:42:19 AM(UTC)
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Unless you really want an ammeter, don`t wire it in. They are a leftover from generator days. The problem is they create VD !
Voltage drop ! and heated wiring. If you are running an EFI engine, then the electrical load will be way more than the original engine. A solution may be to get an instrument repairer to change it to a voltmeter, using the face of the ammeter. So it will look original. Get him to calibrate it so at around 14 volts, the needle is into the `C` charge (R/H) side. Hope this helps. Peter
Warren Turnbull Offline
#3 Posted : Sunday, 20 December 2009 5:03:42 PM(UTC)
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I thought voltage drop was caused by current flowing through too small a cable, so the solution would be to use the right size cable.

Ammeters are easy to wire, on one terminal you need the alternator and the car load, ie fuse box. n the other side is the battery.

So the engine load does not go through the ammeter unless the fan belt breaks or the alternator completely packs it in.

On the HG they pick up the battery from the starter motor + cable.

So to do this you would need to:

1) remove the wires that run from the battery to the alternator and battery to fuse connection at relay box. Join these together at the relay box. (this should leave only the large wire on the battery, if there are other then remove them and join at this location)

2) run two wires to ammeter, one from the connection at 1 and one from the battery (or the starter motor large cable).

3) place one either side of ammeter

The size of the wire required for 2 is no less than 30A, but as these new cars will charge the battery fairly quickly, I would use at least twice the size as the one us in the HG from the alternator to the battery. Maybe even use the size that runs to the inside fuse box. This cable also should have fuse protection, think about placing an extra fuse on the relay box.

Warren
jpb308 Offline
#4 Posted : Sunday, 20 December 2009 7:01:35 PM(UTC)
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Thanks gents

My cars running VN wiring in the engine bay down to all the fusable links and relay/fuses in the engine bay.

So theres only 2 wires coming off the battery (a 20g to the starter and a 8g to the generator + a little white one that also goes to the generator).

A cable then comes back to the fusable link bus bar and then everything else comes off that.

I need to work out where the feed to the HG fuse box comes from - not sure if all of that makes any difference to your suggestions??

Thanks and Cheers

Jeremy

The G will roll again....
The G will roll again.... eventually
Oily Offline
#5 Posted : Sunday, 20 December 2009 8:34:18 PM(UTC)
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Hi jpb308 as Hotclay says Amp meters are a left over from the generator era when the variable current (amps) were the issue. With alternators the voltage is the key issue as the current is self limiting dependent on load. The voltage just has to be higher than the battery voltage in order for it to produce current flow.
The Hts alternator was only 35 amps and the meter 40. Your alternator is most likely around 100 amps, which means that if you ever jump or bump start the engine on a flat battery the poor old amp meter will probably fry.
Also modern alternators use voltage sensing as part of there voltage regulating circuit Though I am not familiar with V8 Vns a lot of bosch alternators from that era, Anyone who has worked on Corollas and Magnas will have seen a few related problems not to mention fried ECU,s.
2 100 watt high beam inserts in your headlights will draw 16 amps, add to that the EFI workload and a modern stereo and your amp meter will be busy at times.
Dont want to steer you in any direction except to say that in my opinion an Amp meter does not belong in a modern electrical circuit.
The Gen warning light is enough if you want to keep it simple as it shows if it either working or not. (add a voltmeter if you must)
It has me thinking now as I do not also want to fry the Dash in my HT.
There must be heaps of people running late gear in early cars so it can be done,Just be informed so you dont let the smoke out.
Oily
Warren Turnbull Offline
#6 Posted : Sunday, 20 December 2009 9:13:18 PM(UTC)
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Not sure about some of the comments on ammeters and generators here.

Generators also work on having their output voltage higher than the battery to charge. The only differences between an alternator and generator are:

1) Magnet spins in alternator coil stationary, coil spins in generator, magnets stationary.
2) Alternator uses electronics to make DC from AC output, Generator uses mechanical rectifier to turn AC to DC.
3) Both use regulator to adjust field current to regulate output voltage.
4) Both deliver current dermined by the difference in terminal voltage of battery and terminal voltage of alternator/generator divided by internal resistance.
4) Alternators are often refered to as generators.

The only current that comes throught the ammeter is that used to drive accessories if alternator is not running, or that used to recharge the battery after starting.

Jump starting your car with everything turned on before you start will have that current coming through it, but most people turn off the lights, stereo, AC etc when they connect the jumper leads.

The starter does NOT go through the ammeter.

Jeremy, as your wiring is custom, you need to connect everything but the battery and the big cable to the starter to the alternator.

Ammeter goes between this point and the battery. If you are worried then just join them together, as is already done.

If you want you can fit a bigger shunt (a peice of wire) in parallel with the ammeter. (ammeters do not actually read current they measure voltage drop (millivolts) across a piece of wire). Your instrument guy can change your 40A alternator to 100A very easily.

Remember the ammeter only records current entering and leaving the battery, it does NOT indicate how much current your car is using.

The only advantage of the ammeter over the voltmeter is:

A voltmeter indicates if the voltage is above 14V it does not actually tell you if the battery is being charged, ammeters actually tell you if the battery is being slowly discharged. For example if you have a bad connection on the alternator or battery the voltmeter will not show this up. Plus if the battery as an internal problem the ammeter will show constant charging.

If you want to turn your ammeter into a voltmeter it is also quite simple, you can still use it as a centre zero and just place a resistor in series with it to read 14V at say the 20A positive. (As I said the ammeter is actually a voltmeter) You will then need to put the + from the battery onto the Alternator side of the ammeter and ground on the battery side of the ammeter. Once again very easy for your instrument fellow to do.

Oil guauges are also a thing of the past, so do not forget to remove that one too.

Warren

Edited by user Sunday, 20 December 2009 9:19:31 PM(UTC)  | Reason: Not specified

Jim5.0 Offline
#7 Posted : Tuesday, 22 December 2009 12:04:39 AM(UTC)
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Yes but the simple fact is as Oily says the ammeter is designed to cope with about 40 amps and the VN alternator can push out at least 85 amps.

Basically they wire in series on the main charge wire between the alternator and battery.

If you do wire it up you can bridge the back of the ammeter so its not carrying all of the current.

In theory your ammeter will then do nothing but in practice they still move a little and tell you whether the battery is charging or discharging.

I have owned a lot of Valiants over the years and all Vals had an ammeter. They have been known to be the cause of a battery not charging amongst other problems. Upgrading the alternator on an old Val meant bypassing the ammeter or risking an under dash fry up.

I wonder if you could get the ammeter re calibrated to work with something akin to current tongs then it wont be carrying any current at all.


If at first you dont succeed then skydiving is not for you.

jpb308 Offline
#8 Posted : Tuesday, 22 December 2009 12:19:29 AM(UTC)
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Team

Just back from Premier Instruments.

Good news is the tacho is now fine and the temp/oil pressure guages are reading accurately.

Done in 2 hours whilst I was Chrissy shopping with the rest of Canberra.

The ammeter/voltmeter thing had him stumped though.

He tried following Warrens instructions with a 10k(or something else electronic) resister and it didnt read right.

Arms then went up in the air.

Can anyone size the correct resister for him, or (more likely) steer me to someone who could get it working?

Based on advice from everyone - mainly because the thing is now fuel injected, I reckon Ill get it converted and use 20amps as 14V and -20amps as 10V (thanks Warren) and then Ill know what the batterys doing.

Maybe one day get a faceplate made up for it......

Project 745698.... :)

PS - anyone got a spare ammeter/fuel guage unit I could buy to experiment on??

Cheers

Jeremy

The G will roll again....
The G will roll again.... eventually
Warren Turnbull Offline
#9 Posted : Tuesday, 22 December 2009 3:24:14 AM(UTC)
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To convert the ammeter to voltmer, just like in a multimeter, which can read volts, amps and ohms:

1) Open up the ammeter and remove the shunt. It will be a large piece of wire, probably around 10mm2 or piece of solid bar. This will isolate the movement.

2) Using a small power supply and sensitive low reading ie micro amp ammeter, pass current through the movement until you get the desired deflection is achieved. In most cases you will get full scale deflection with as little as 50 micro amps.

3) Take the voltage required for the point you wanted and divide it by the current. ie if you passes 20 micro amps to deflect to 20A point and that is what you require to indicate 10V, then 10V divided by 20 micro amps is = 500,000 ohms

The reason your instrument guy did not get any movement was he did not remove the shunt.

Vals must wire their ammeters different to Holden, as 99% of the time the ammeter in a Holden reads zero. Technically should only read the current to recharge after starting, or negative when battery has to boost load as alternator cannot keep up with load. As the ammeter has a huge shunt internally I cannot understand how the ammeter can cause a burn out or battery fail. (the size of a shunt in an ammeter is huge, much higher than the normal cable current carrying capacity)

Warren
Warren Turnbull Offline
#10 Posted : Tuesday, 22 December 2009 6:18:02 PM(UTC)
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Here is a site that explains how to change your ammeter to voltmeter

http://images.google.com...DN%26start%3D42%26um%3D1

This is an external 60A shunt, so this is placed in parallel with the ammeter and carries all the current, it will give you an idea on what you are looking for insid ethe ammeter

http://images.google.com...N%26start%3D126%26um%3D1

If you find yours and cut it, then place tis in parallel , ie batery to alternator, your ammeter will now be a 100A unit

http://images.google.com...N%26start%3D126%26um%3D1

I doubt you will burn that out.

Warren
Jim5.0 Offline
#11 Posted : Tuesday, 22 December 2009 7:28:33 PM(UTC)
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quote:
Originally posted by Warren Turnbull

Vals must wire their ammeters different to Holden. As the ammeter has a huge shunt internally I cannot understand how the ammeter can cause a burn out or battery fail. (the size of a shunt in an ammeter is huge, much higher than the normal cable current carrying capacity)



On a Valiant the ammeter can somehow become a big resistor. They can get VERY hot due to this. Ive seen it a couple of times in the past.

A friends ammeter just choked the charge getting from the alternator to the battery thus causing the battery to be constantly under charged which leads to sulphation.

I found the problem when I stuck my fingers under the dash to check that the ammeter wires were tight.

We fixed it by running a new main charge wire straight from the alternator to the battery via the shortest practical route. A shunt across the back of the ammeter would have worked too I suppose but we decided to eliminate all of the wiring instead.


If at first you dont succeed then skydiving is not for you.

Dr Terry Offline
#12 Posted : Tuesday, 22 December 2009 7:46:29 PM(UTC)
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I seem to remember that the usual drama with Valiant ammeters was that they often had a partial short to earth internally, giving the results that Jim described.

Ive bypassed many Valiant ammeters for this reason alone, often after roadside breakdowns.

I agree with Warren that the 40 amp unit in the HK/T/G GTS dash will be fine because it only measures the current entering or leaving the battery & is not measuring the current draw of all the equipment in the car.

Dr Terry.

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Warren Turnbull Offline
#13 Posted : Monday, 4 October 2010 8:12:54 PM(UTC)
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Have looked at the ammeter in an HT, it is not the moving coil instrument that I described to convert to voltmemter.

From what I can see it is a clamp type meter. Hall effect type. (transformer effect only read AC)

When you open it up you will se that it is simply a wire from one terminal to the other. There is a disc that sits just above it. The disc is a magnet and its magnetic field interacts with the magnetic field of the current flowing through the wire. The two small legs on the wire are eddycurrent dampers for the movement.

If you want to convert to 80 amp unit options are:

1) Halve the strength of the magnet
2) Place a wire externally between the terminals that has the same resistance as the one through the meter.
3) Leave as it, if 80 amps flows through the wire it will not damage the movement.

Option 2 would be the best.

So cannot be converted to voltmeter, but as has been pointed out the ammeter only takes battery charge and discharge current, so ammeter would still be ok on VN conversion.

Warren

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70htprem Offline
#14 Posted : Friday, 8 October 2010 11:03:05 AM(UTC)
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Not certain if anyone made a mention of this but here goes.
Any wire run from the alternator back to the ammeter must not have any splicing or joins the same with all your bolted connections they must at least have a spring washer and done up tight.
Also dont forget to cut off and splice your earthwire on the back of the ignition switch as the earth now becomes your temp and oil gauge switch. This is why there is no insulators on the senders for gauges. With idiot lights the earth is connected in the back of the ignition and is dark green in colour
The achilles heal in all of this is your coil wire with the steel tracer. these two can carry a ballast of 30000 volts and are meant for coils without resistors. Modern electrics especially electronic carry between 50-70000 volts through the coil wire making mince meat out of your original yellow one. Many cars have caught alight in this particular area after a let's say an msd6al electronic module was fitted to the car.
Hope you can find something of help. all the best
Dr Terry Offline
#15 Posted : Friday, 8 October 2010 6:25:10 PM(UTC)
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quote:
Originally posted by 70htprem

Also dont forget to cut off and splice your earthwire on the back of the ignition switch as the earth now becomes your temp and oil gauge switch. This is why there is no insulators on the senders for gauges. With idiot lights the earth is connected in the back of the ignition and is dark green in colour

The dark green wire going from the temp light to the ignition switch is only a 'temp light test' circuit & should be disconnected when you fit a temp gauge.

To explain more fully. The only time a temp light should come on is if/when the engine overheats, which in most cars a very rare occurrence. The generator & oil lights come on every time the ignition is switch on, just before the engine starts, but not the temp light. If the temp globe blows you would never know. From EH onwards they added an 2 extra contacts to the ignition switch. One handles the ballast by-pass (nothing to do with temp light) & the other one is the temp light 'test' circuit. each time the ignition switch is turned to the 'start' position the temp light will come on, purely to see if the globe is still working. This must be disconnected when converting to gauges otherwise the temp gauge will go full scale every time the engine is cranked.

I don't quite understand your comment about there being no insulators on the gauge senders. All senders (gauge or warning light) have only one insulated terminal, with the 'earthed' case being the return path.

Dr Terry

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Warren Turnbull Offline
#16 Posted : Friday, 8 October 2010 8:54:25 PM(UTC)
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Any wire run from the alternator back to the ammeter must not have any splicing or joins the same with all your bolted connections they must at least have a spring washer and done up tight.

Not sure about this comment. The original wiring of an ammeter is:

Wire from alternator to terminal "a".
Wire from Battery to terminal "b".
Wire from fuse box to terminal "a"

So the fuse box is directly connected tot he alternator or alternator wire. So splicing it to the alternator wire would be the same.

What you must do is if you have driving lights etc connected to a fuse and then to battery terminal, these need to be removed from the battery terminal and placed ONTO the alternator terminal or spliced into the alternator wire.

When converting to ammeter you must remove the wire from the battery to the alternator, otherwise there will be a parallel path and the ammeter will read discharge. (had this on an HQ GTS that I drove for a fellow, was worried about the alternator during the drive and when we stopped did not turn it off, when we got there I discovered the non ammeter positive lead).

All electrical connections must be tight.

Warren

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70htprem Offline
#17 Posted : Saturday, 9 October 2010 2:57:39 AM(UTC)
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Thanks for that Dr Terry and Warren, This should hopefully
sort out any problems confronted when wiring an ammeter.
You have both been very helpful, Thanks. :-)
70htprem Offline
#18 Posted : Saturday, 9 October 2010 8:48:21 AM(UTC)
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quote:
Originally posted by Warren Turnbull
Any wire run from the alternator back to the ammeter must not have any splicing or joins the same with all your bolted connections they must at least have a spring washer and done up tight.

Not sure about this comment. The original wiring of an ammeter is:

Wire from alternator to terminal "a".
Wire from Battery to terminal "b".
Wire from fuse box to terminal "a"

So the fuse box is directly connected tot he alternator or alternator wire. So splicing it to the alternator wire would be the same.

What you must do is if you have driving lights etc connected to a fuse and then to battery terminal, these need to be removed from the battery terminal and placed ONTO the alternator terminal or spliced into the alternator wire.

When converting to ammeter you must remove the wire from the battery to the alternator, otherwise there will be a parallel path and the ammeter will read discharge. (had this on an HQ GTS that I drove for a fellow, was worried about the alternator during the drive and when we stopped did not turn it off, when we got there I discovered the non ammeter positive lead).

All electrical connections must be tight.

Warren

The best part about being wrong is the pleasure it brings to others.
Please do not run a wire straight from your battery to the ammeter. Positive battery runs down to the starter motor, fusible linked wire then runs from solenoid on starter to ammeter B terminal
Then the terminal marked G Has two wires, one straight to the alternator and the other goes to the spliced junction carrying your fusebox,ignition and lightswitch wires. This soldered block splice is insulated with tar dipped asbestos tape and all the wires are red and severe duty gauge. The reason for the gauge is not for normal running conditions, rather for when you first hit ignition and crank the engine. Thanks for the info on the lights Warren, currently I'm running a wire from the starter with a fuse and a relay which in turn is spliced into my lighting loom. I could'nt splice onto the battery terminals as these are the original spring ring type clamps without the red wire coming from the positive. I did find there is a delay when hitting the high beams any ideas on this?
johnperth Offline
#19 Posted : Saturday, 9 October 2010 9:56:08 AM(UTC)
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when I connected the VN alternator to my HQ the factory ammeter which reads I think - or + 30amp promptly burnt out.
Warren Turnbull Offline
#20 Posted : Saturday, 9 October 2010 6:20:09 PM(UTC)
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Yes they run originally from the starter with the fusable link. Non Ammeter cars also run from the starter, with fusable link, to fuse box. I just meant from the battery supply.

The only reason I can think of the delay on light is the springs in the dip switch are wearing out, or mechanism jamming ad not throwing the contacts over quickly enough.

Cannot explain why the ammeter burnt out John, as the only curent through the ammeter is bateery charge and discharge current.

Warren

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