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Mike81973 Offline
#1 Posted : Friday, 23 April 2010 10:38:14 AM(UTC)
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Hi all,
I have made a study of the markings inside of engine crancase areas and they seem to be some form of Identification for the year manufactured.

These markings seem to have started in 1965 and continued to at least 1980.

The first marking seems to have been two horizintal scratch lines put into the core sand before the block was cast.

I have a few gaps in my record and wonder if anyone has engine apart who can tell me the markings for;

1967, 1968, 1976, 1978, 1981, 1982, 1983 or 1984.

These markings do also have overlaps for some reason that I am not entirely sure about yet.

Any assistance appreciated.

Mike81973



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HK1837 Offline
#2 Posted : Friday, 23 April 2010 4:58:24 PM(UTC)
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Mike

Have you got the identification in that area for JP and NP engines? These were not cast by GMH hence will probably be different?

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Mike81973 Offline
#3 Posted : Friday, 23 April 2010 9:35:05 PM(UTC)
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Hi,
in one word YES,
and to answer your question further, all the blocks were cast in the same location going by the casting identification marks.
Like I have been saying for a little while now, I doubt that any engines were cast outside Holden.
It does not make any sense at all to duplicate an expensive process that is carried out by Holden anyway, I suspect that the engine assembly may have been contracted out for some of the last engines though.

I may be proved wrong yet, so here is the challege for anyone out there!

What are the markings inside the crankcase for a 16 G 3 engine on the 150 list?

I have the markings for 1972 and 1973 and I will share them with everyone when this question is answered.

Mike81973


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HK1837 Offline
#4 Posted : Saturday, 24 April 2010 1:04:17 AM(UTC)
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Mike

I have it on good authority that Commonwealth Aircraft Castings cast the LJ 202 XU-1 blocks for GMH. Dave McLean up here (who was part fo Alan Grices crew) also told me they used to go to CAC and pick out the blocks they wanted. The casting marks will look similar as they would have used a set of GMHs moulds. The reason they cast them as far as I know is they used different material to cast the blocks to what GMH used in either of their casting plants. Frpm what I have been told all JP and NP prefixed engines were cast by CAC, and from what Dave told me you can only pick the CAC blocks from the GMH blocks by some difference in the crankcase.

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If we all had the same (good) taste, who would buy all the Fords?
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Mike81973 Offline
#5 Posted : Sunday, 25 April 2010 12:18:12 AM(UTC)
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Thanks HK 1837,

This is the sort of information I have been looking for a while now, many thanks.

Do you know if this was just a race team thing or not, perhaps they sourced engine blocks from this source when the strikes were restricting Holdens engine production.
I have heard a story that the different blocks also had a rougher surface finish, the 16 G 3, JL and 5 M 3, NP certailally have the rougher finish,
I also have two 27 F 3 heads and a 12 G 3 head that have the rougher finish too.
I have not seen the difference in the JP, NP blocks you refer to but I can tell you that the core sand scratch marks are all the same for a particular year no matter which 202s I have looked at.
There is a huge gap between the 1st 73 Bathurst spec engine change over point and the first 73 spec car recorded on the warranty reporting Vin listing, I suspect that some race cars may fit into this gap as they would not have been covered by a warrenty anyway, so no need to record them in this way.
Do you or any of the readers know anything of this?

Many thanks again,

Mike81973

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Edited by user Sunday, 25 April 2010 1:07:45 AM(UTC)  | Reason: Not specified

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HK1837 Offline
#6 Posted : Sunday, 25 April 2010 12:42:21 AM(UTC)
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I do remember someone telling me the JP blocks were cast from crankshaft material. The Repco 308 blocks (L34, F5000 etc) were also supposed to be of different material as well. Not sure if someone else here might have better info or not. Dr Terry would be the best bet I think.

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If we all had the same (good) taste, who would buy all the Fords?
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If we all had the same (good) taste, who would buy all the Fords?
davequey74 Offline
#7 Posted : Sunday, 25 April 2010 1:37:27 AM(UTC)
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hi mike, any pics of these scratches?
davequey74 Offline
#8 Posted : Monday, 26 April 2010 6:42:36 AM(UTC)
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i recived these pics from mike after talking to him via email and i have permission to post them here



robone Offline
#9 Posted : Thursday, 29 April 2010 9:16:53 PM(UTC)
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i have seen 186 xu1 blocks with X in the same place as photo above
vin
Mike81973 Offline
#10 Posted : Saturday, 1 May 2010 12:59:13 PM(UTC)
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Thanks Vin,
I did not have that one for 186, X was often used as an identification on various performance parts for example my X2 engine has a X on the head and my GTR has a X on the inlet manafold.
The X on the XU-1 block does not however seem to be that significant as normal engines had an X too, even QL 202s.

Many engines from a specific year are of the one marking type but there are some exceptions to this, so perhaps I need to look for other reasons for these markings.

I have no idea how many engine assembly lines there were, I would have thought quite a few parrallel lines, but so far these markings could be revelant if there were two engine lines, well at least two casting areas anyway!

I have just looked inside my 16 G 3 GTR engine and it does not seem to have any different markings outside the two already found for 1973.

It would be interesting to see who has the earliest 16 G 3 block mine was fitted to the GTR produced on the 13th of August 73 JL 37930*,
so you 150 boys dont have a monopoly on 16 G 3 blocks!

Not all of the 150 73s had the 16 G 3 block either, the last few had
9 H 3.

I still need marking information on more 16 G 3 blocks to get a better picture of how the markings run, if anyone can help, thanks,

Mike81973


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Mike81973 Offline
#11 Posted : Wednesday, 5 May 2010 8:52:09 AM(UTC)
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Hi, just today found a bit more.

Paul from Ausie Muscle Car Parts informs me, that Holden had two furnaces supplied from 4 lines of moulds, it now looks like the two different markings may be to indicate which furnace actually cast them.
I don't know if they poured blocks each day or not, still working on that one.

It appears that the rougher castings were just from courser moulding sand, the earliest course finish casting was 12 G 3 so far, and many castings from about this point were rougher to at least December 1973.

As above, looks like the 16 G 3 blocks will be from two seperate sources within Holden, and if Commonwealth Aircaft factory had any role it would probably to carry out machining modifications for some race teams or perhaps, even the valve clearance reliefs for the Bahurst 73 models, work not usually done within Holden.

With the 150 verses 250 Bathurst 73's it could be possible due to rule bending practiced by some teams that; despite 250 sets of special parts being made, that excess of 150 were fitted with these parts, then the remainder simply went into spare parts something like the main rival did with their alloy wheels. ( race teams can't operate without spare parts? )

It could even be that the clerk who was given the task of counting all the Special models simply missed counting some of Bathurst models or simply did not have room on the page for another row of these XU-1's,
we will never know!
It seems that several ( about ten ) of the ealiest Bathurst models were the main ones that were missed out, at least so far anyway.
One thing we know for sure, is that more than 150 bathurst models were produced.

Mike81973

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castellan Offline
#12 Posted : Wednesday, 5 May 2010 10:20:46 PM(UTC)
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4 lines of moulds 173, 202, 253 and 308 ? is that it.
I can't see why holden would not of made the 1973 XU-1 blocks.
But i can see why Alan Grice ect would be wanting the ACA blocks.
Mike81973 Offline
#13 Posted : Thursday, 6 May 2010 3:43:27 AM(UTC)
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Not necessarily,
it would have to depend on demand for each size of engine, certainally there were the two different markings for all the early 72 & 73 202's I dont know weather the marks were put in at the moulding area or the casting area, I would have thought the moulding areas, if so this would indicate that both furnaces were casting these supplied from two distinctly different moulding areas.

202 would likely be the higher output quantity of engines and would likely need two moulding areas to keep up with demand.

Mike81973

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davequey74 Offline
#14 Posted : Thursday, 6 May 2010 5:49:21 AM(UTC)
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most foundrys have 4 sections

core area
moulding area
furnaces/pouring lines
fettling area

the last time i was in holdens (fishermans bend) foundry they certianly has these 4 sections

the marks would be put in somewhere between the cores being made and being placed in the mould, so either core area or moulding area, i'd say core section did it, once the mould is closed there's no way the mark can be put in
davequey74 Offline
#15 Posted : Thursday, 6 May 2010 6:14:24 AM(UTC)
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mike i just seen this thread on oldholden, i'm not sure if you seen it but is well worth a look

http://oldholden.com/node/83243#comments

now explain those casting marks! lol
silverJ Offline
#16 Posted : Thursday, 6 May 2010 9:16:08 AM(UTC)
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Gday all,
Thats my block that I posted pics of earlier today
Weird ehh!! Musta been a special job for a mate called BOB????
As I said on OH, I dont know where its from but had a HJ? sump
& has a R cast into the #1 cylinder liner behind the water pump.

Hey Mike, I think this was sitting on the floor when you stopped
in, shoulda said about the case markings coz got a few 02 reds to
look at. Sorry havnt Emailed you but been flat out.

Need any pics or info, let me know

J
Mike81973 Offline
#17 Posted : Thursday, 6 May 2010 9:32:53 AM(UTC)
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Thanks Dave,
I had not seen it, very strange and not one I have had so far.
I have 8 different markings up to date, still need more to get the full picture, hopefully some of the readers will send in more with the block dates?
Thanks also Johno, I too have been busy setting up my shed and getting the GTR Torana painted twice, they buggered it up the first time then had the cheek to say I don' know Toranas, bugger me, I have had one ( actually several ) continusly since 1977, they lost the argument!
Mike81973

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robone Offline
#18 Posted : Friday, 7 May 2010 5:36:22 AM(UTC)
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hi mike
my16.g.3 i thought there was no marking in side the block
does that sound right
vin
Mike81973 Offline
#19 Posted : Friday, 7 May 2010 8:04:06 AM(UTC)
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Hi Vin,
1963 and 1983 have no markings but the rest do normally have markings, these are easily overlooked if you are not aware of their significance, many of us have overlooked them for many years.

Don't suppose you took any photos when you rebuilt your bottom end?

Mike81973

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castellan Offline
#20 Posted : Friday, 7 May 2010 7:34:17 PM(UTC)
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quote:
Originally posted by HK1837
I do remember someone telling me the JP blocks were cast from crankshaft material. The Repco 308 blocks (L34, F5000 etc) were also supposed to be of different material as well. Not sure if someone else here might have better info or not. Dr Terry would be the best bet I think.

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If we all had the same (good) taste, who would buy all the Fords?


I do not think it's the same nodular iron as the cranks.
I think there is may be like 100 different types of grades of cast iron.
I think the holden gray motor is the hardest then the red is a but softer then in about 1969 a little bit softer and the blue motor is softer again.
This is what i was told by some one who bores motors out. he says you can hear the difference when boring them out.
He said all the ford 6 were softer then all the holdens. and the cleveland are a bit harder then the 6 cyl and the old USA 'D' cleveland block and the last XE19???? were stronger. and the valiant slant 6 were the hardest of the lot.
But it's not because that the harder the cast iron is that it is necessarily better, but the softer may be less likely to crack.
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