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monman71 Offline
#1 Posted : Saturday, 24 November 2012 4:11:13 AM(UTC)
monman71

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Hi, I am wanting to fit factory air conditioning to my hq coupe, I installed a hz woodgraining gts dash when I did it up, my dash wiring loom is a Hj statesman so it would have the wires for the air. Is it possible to install the full set up without taking the engine out, I have two set ups one out of a Hj statesman and the other a hz kingswood. When I did it up I was half way through putting all the vents under the dash then decided it would take to much power off the engine, I wish I did it now.
HK1837 Offline
#2 Posted : Saturday, 24 November 2012 5:14:40 AM(UTC)
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It is probably do-able with the engine in, but you really have to pull the whole dash out to fit it all. It isn't all that hard, but you need to know where all the holes you have to drill in the firewall are, and it may be hard with the engine in the road. The big one where the vacuum hose goes and a small harness goes through is 32mm from memory, and the ones down where the heater hoses poke through are overlapping 16mm from memory. Easiest way is to try to find a rusty HQ with factory air and cut the whole firewall out so you can copy it all.
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johnperth Offline
#3 Posted : Saturday, 24 November 2012 11:24:23 AM(UTC)
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did this on my hq tonner.
first problem is you relly need the hq air con dash pad as it has the extra hole for the vent. then you need the ducting that goes behind the dash, it is different to the other models as the shape of the dash is different.
there are various regulators and electrical relays you must get.
normally the right hand air vent is blocked off but this seems stupid to me so I left it open.
you need the left vent duct as is has the vacuum operated flaps.
i intended to modify one for the right side as well.
you need the air con operating switch off the dash, it has an extra speed and the switch for the air con.
you need all the wire cables that go from the switch to the air box etc they are different to the standard ones.
possibly some bits could be modified to fit but i would be inclined to buy a q with the air fitted to get all the bits.
the box in the engine bay is pretty straight forward to fit .
you have to swap the interior air box over it is totally different .
make sure you check the heater radiator properly before fitting it as it is a pain to have to pull it again if it leaks or is blocked. might even pay to get a new one.
depending how original you want it, you can fit the original monster delco compressor which works very well. however it takes a lot of space under the bonnet.
i used a vk compressor half the size and worked fine.
theres probably stuff i have forgotten but thats as far as i recall.
i note you have fitted the later dash but not sure just how much of it you have, so the hq dash pad may not be needed.

Edited by user Saturday, 24 November 2012 11:28:14 AM(UTC)  | Reason: Not specified

johnperth Offline
#4 Posted : Saturday, 24 November 2012 11:26:34 AM(UTC)
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also forgot, when removing interior air box from both donor car and donee car there are 2 bolts which are the nuts are undone from under the dash not from the engine bay a lot of the airboxes get broken because people don't realise the nuts are inside.
Warren Turnbull Offline
#5 Posted : Saturday, 24 November 2012 8:28:32 PM(UTC)
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As you have fitted the HZ dash to your HQ you can easily fit the air con. You need to change the controller and add the wiring and vac units.

The under bonnet can be fitted with engine in, I did it on one car, but think I may have had the LH head off at the time.

You will also need a new lower fadscia as air con cars do not have the vents, which also means you need to blank off the driver's vent.

Warren
monman71 Offline
#6 Posted : Saturday, 24 November 2012 10:51:27 PM(UTC)
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I still have the air con in the hz, so when I pull it out I'll remember to install as well as the holes I require, I should have everything I need.warren I'm not sure what you mean regarding the lower fascia panel is this the one under the steering column?were is it different to the non air con cars? I bought all new dash pad ,glove box and lower panels from the WB parts book in 1988 when I did it up. The wiring loom is from the statesman so the wires should be all there and did you thing you took the head off or just the cover?.cheers Greg
Warren Turnbull Offline
#7 Posted : Sunday, 25 November 2012 5:05:42 AM(UTC)
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Yes the lower panel is the one below the steering column.

Non air con cars have a vent operator on each side, air con cars have the knock outs in place.

Warren
monman71 Offline
#8 Posted : Sunday, 25 November 2012 5:27:53 AM(UTC)
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Yep , I know what you are talking about now. Cheers
johnperth Offline
#9 Posted : Sunday, 25 November 2012 10:39:43 AM(UTC)
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with the q 6cyl the easiest way to fit the airbox is not to remove the motor,but remove the left hand guard , no need to completely take it off just undo the top bolts and the rear and lower bolts and pull the guard away from the body.
monman71 Offline
#10 Posted : Monday, 26 November 2012 7:18:31 PM(UTC)
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After yesterday's heat I'm defiantly doing it, I'll pull it out of the hz at Easter and get everything together when rego has turned over end of June. Is it worth reco the original compressor or go after market, maybe one from the states. Cheers
HK1837 Offline
#11 Posted : Monday, 26 November 2012 8:07:34 PM(UTC)
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When you have the HZ's firewall in front of you with the aircon in it, put it side by side with the HQ and you'll find little dimples in the HQ's firewall that show you where to drill the required holes. The ones you'll find hardest to do with the V8 in place is the 3 x overlapping holes to make the slot for the heater hoses. Maybe you can drill these from the engine side with like a 3mm drill, and then englarge the holes from inside the cab. If the HZ still has the under dash and firewall insulation grab it too and put it in. You will also need to drill an extra hole for the under dash cowl vent and the driver's side blanking plate. The non-aircon ones only use 2 x screws, the aircon have 3. Make sure you put sealant or some paint around the holes after drilling them.

If I was you I'd strip the HQ, and then pull the HZ apart and transfer it all across as you go, much easier than trying to put the jigsaw back together later.
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monman71 Offline
#12 Posted : Monday, 26 November 2012 10:30:55 PM(UTC)
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Thanks for the reply, trouble is the HZ car is 500km away, will take heaps of photos and the Hj statesman book is great for reference. Cheers Greg
HK1837 Offline
#13 Posted : Tuesday, 27 November 2012 12:37:13 AM(UTC)
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Cut the firewall out of it complete with dash and bring it home!
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If we all had the same (good) taste, who would buy all the Fords?
monman71 Offline
#14 Posted : Tuesday, 27 November 2012 1:15:09 AM(UTC)
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But it's a nice rust free country car, there's a dint in the drivers side guard and one behind the drivers mudflap, it would come in handy for someone down the track when I finish with it. I cut up the Hj statesman and I look back and think I shouldn't have. Cheers
monman71 Offline
#15 Posted : Wednesday, 28 November 2012 11:08:20 PM(UTC)
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HK1837 ,I was just looking at the "my sandman" site and found your write up on fitting HZ air con you did a year ago, just the info I needed. Cheers
wbute Offline
#16 Posted : Saturday, 1 December 2012 7:17:41 PM(UTC)
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The only hole you will have trouble with is the big vacuum hose hole. Its possible to do but a right angle air drill will make it much easier. The heater box will fit in with the complete engine in. However you will have some fun doing the lower nuts up on the heater box. Make sure you check all the vacuum servos work before you put the dash back in. If these don't work you have to pull the complete dash out and also undo the heater box.
Your heater core needs to be checked and I would put a new one in to save tears later.
The sanden small compressor conversion looks neater but the compressor is really too small a capacity.
Do not use a wb statesman internal heater box as one of the cables works in reverse to a HJ-HZ setup and you can't connect it to your controller.
monman71 Offline
#17 Posted : Sunday, 2 December 2012 6:53:38 AM(UTC)
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I have decided I will pull the motor out, I'll give it a regasket and a check over then a repaint, was looking at the smaller compressor but if it doesn't work as good ill rebuild the original. Thanks for all of the replies
928S Offline
#18 Posted : Friday, 28 December 2012 7:02:30 PM(UTC)
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I'd like to know what is the difference in regards to the internals between the HQ and the the HJ to HZ models. Obviously the dash looks different but does it use different ducting etc, I know the air cond controls are also different, can they be connected to the later wiring if you are clued up electrically. Thanks
Phil Hoyle Offline
#19 Posted : Tuesday, 8 October 2013 7:04:37 PM(UTC)
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Hi All, I'm having some problems with the factory air in my HQ, not blowing very cold. The inlet door doesn't seem to be working, no vacuum. Should this door be open or closed when air is operating? Currently it is open and seems to be struggling with cooling the outside air, does this sound likely? Appreciate any advice, thanks, Phil
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