Originally Posted by: wbute A lot of planning goes into a plant shutdown. They cost a fortune and any small changes leading up to a shutdown to save time would be used. Any planned maintenance would be done at the same time as a production change shutdown. This is no doubt why engine number sequences and chassis numbers never line up 100% all the time.
Did Holden plants run 24hr a day?
100%. I have been designing conveyor control systems upgrades for the last 10 years on and off. We try to design to minimise outage times wherever possible, try to install as much new infrastructure in parallel with existing equipment wherever it is sensible, possible and financially viable to do so. We normally take advantage of 1 day outage periods in months leading up to the main outage to install either equipment, make changes or install scaffolding, hoarding or whatever is needed to then continue to install safely with the plant running. GMH would be no different, if a running change could be made and just as importantly
proven to work prior to a major change then it makes sense for them to have done that.
Engine and chassis numbers simply
cannot align. It would be physically impossible. Every GMH engine got an engine number, even replacement engines after a certain date. ALL of those engines were produced in the one location, and they were given the numbers at that location. Then they were shipped off in crates of six or 4 or whatever other number they fitted into the transport crate. Some went into CKD packs (these had a body pack and a mechanical pack, and in that mechanical pack would be an engine). Those engines went to dozens of assembly locations at different times such as: Pagewood, Elizabeth, Acacia Ridge, Dandenong, Woodville, Mosman Park, Trentham, Brisbane Valley plant, South Africa, Phillipines, Trinidad & Tobago, Malaysia or wherever else they were assembled. Some of these locations never even had a chassis number, but most of the cars did but they used their own sequence numbers that meant something. The prefix letter gave the ADR revision, the second two have the series, the last letter gave the assembly location. Engine numbers have none of this info, and in many cases don't even give you the series. Some of the ADR revisions in the chassis numbers are not related to the engine. So to make the engine number align with the chassis number there would have to be dozens and dozens of different engine numbers and sequences, and those engines would then be
very specific to a particular vehicle in many cases rather than be a generic engine that could be utilised as a stock item at the assembly plants and be used as required. To achieve this would cost money in terms of delays - damage an engine, have it blow up, have a car delayed on the line which means the engine has to be stored or any such circumstance. GMH were about shaving costs, having common items to reduce cost and reduce overall inventory especially at the time critical assembly plants. This will be the driver behind using QL, QD, ZL etc engines in auto LH and LX Torana as they were physically identical to Holden engines (manuals had a smaller clutch hence they had their own engines).
I believe some GMH plants ran 24hr. The one I think must have is the press plant at Woodville. Just think about
every single pressing required for every GMH vehicle - this was the only press doing it. Think about the inner door frames, all the pressed small bits and pieces used to weld together to make a car. Add all the pressed heavier steel used for crossmembers, chassis rails on HQ-WB, door hinge pressings etc. Add also that GMH pressed panels for Nissan and probably others. I cannot see that press stopping. I imagine the casting foundries that did engine blocks, transmission housings, brake rotors etc probably ran 24hr too. There are others too that would have been making parts for all plants, like the Woodville transmission plant, the rear axle assembly plant and other like it. Also the external suppliers that made all the componentry for the cars, like whomever did all the aluminium castings, the wiring harnesses, the glass, the plastics, the nuts and bolts. All of this was effectively sole sourced. Whomever was doing logistics must have been a 24/7 operation too.
Edited by user Tuesday, 1 August 2017 11:11:59 AM(UTC)
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