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hainzy Offline
#61 Posted : Saturday, 26 June 2010 2:31:50 AM(UTC)
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Ah yes. so it is. Ive been looking at the engines bays for the last half hour and i forgot already!!

A basic how to would be great. Thanks Byron. Nuts and bolt stuff I can do but I look at the wiring on these cars, plus the air con and gas setups etc and it looks like spaghetti!

Thanks again!

Jim5.0 Offline
#62 Posted : Saturday, 26 June 2010 2:45:48 AM(UTC)
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I don't know what's going on I typed an answer about the wiring but it didn't come up.

Any way Dr Terry has covered what I wrote which basically said that for a VN V6 the workshop manual tells you to disconnect the ECU an pull the wiring plug through the hole in the firewall (tricky from memory as the hole is barely big enough) That disconnects most of the engine wiring. I would assume that V8 models are similar and Terry has confirmed this.


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davequey74 Offline
#63 Posted : Saturday, 26 June 2010 5:13:58 AM(UTC)
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looks like a good buy mate!

you should be able to make a few $$ back from the parts you don't use

if you need a hand with anything then just let me know and i'll give you a hand

BTW the gut it like a fish comment craked me up, pmsl
commodorenut Offline
#64 Posted : Saturday, 26 June 2010 5:20:57 AM(UTC)
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Yes, the V8 models are the same:
2 plugs in the ECU, and 1 plug in the dash loom beside the ECU, and push all 3 through the firewall.
2 plugs near the battery, plus a single plug for the alternator charge wire.

What you're left with attached to the motor is called the engine loom.
The rest of the underbonnet & dash wiring is referred to as the body loom.

Oh - Don't forget to unplug the harness for the speed sender & reverse lights before pulling the box out!

I agree with Dr T's approach. Keep the VN engine loom 100% intact (the above instructions will ensure that).

As far as other wiring, you can use the underbonnet fuse box, but you'll only need 4 relays & the fusible link box that's mounted to the front of it. I would advise keeping extra relays in there though, and wire things like the VH headlights through them - but if you want this to be easily reversible, I'd use the bare minimum - fuel pump, EFI & start relays only.

You will need to keep the section of loom that runs from the top of the trans tunnel down to the gearbox, as well as the plug from the dash loom near the ECU (you can then link these up with extra lengths of wire). It's not quite that simple, but it's not too hard.

I cut the VN body harness off at the firewall (driver's side) and remove 85% of the wires out of it - leaving just the crucial ones that need to connect to the VH engine/body harness plugs at the firewall - things like the temp signal, starter trigger, ignition 12V+, oil light etc.

Go to a wreckers & get a VH 6 cylinder engine harness - cut the harness off near the motor, leaving you the plugs you need to attach to the VN body harness to make it true plug & play in the engine bay, so you can return it to stock if you want to, without having to rewire it.

One other trick - use the wiring in the body loom & underbonnet fuse box (present in both V8 & V6) to run a thermofan - and get it enabled in your memcal so the ECU controls it (like it does in a V6).

Cheers,

Mick
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Cheers,

Mick
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hainzy Offline
#65 Posted : Saturday, 26 June 2010 5:59:03 AM(UTC)
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Wow thanks guys. You make it sound so simple!! Thats great info though. i think Ill do as suggested and leave the engine loom in place and keep as much of the body loom as possible. Then when im ready i think rather than get selective about stuiff I dont really understand; ill trailer the beast to a seasoned professional and get them to marry the bits up....

Also forgot to ask, will the VN V8 wagon tank fit into the VH? I think it was Mick said id have to cut the filler neck by 40mm..? Is that still the case?

Thanks again.

And cheers dave. Might be callin on you to help me fillet this thing...

we wreck 81837s only Offline
#66 Posted : Saturday, 26 June 2010 6:09:35 AM(UTC)
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ahhhh, how the times are changin, we used to buy HQ's and put the 6 cylinders from them into FC's and EH's, now look VN with wires everywhere...hehehe

good stuff mate, good pick up and good luck with it, it seems daunting but really straightforward once you get into it, and look how all the guys have helped so far.

thats why this is really the greatest forum and has the best guys available.
look forward to seeing the end result


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hainzy Offline
#67 Posted : Saturday, 26 June 2010 6:24:49 AM(UTC)
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Howdy Frank.
Yeah I must say the advice ive gotten from Byron, Doc terry, Mick and Jim and co has been amazing.. Absolute wealth of knowledge and happy to take the time to share it. Ive been lookin on the other commodore sites and aussie v8 etc and theres some good info there too but these guys just cut through all the crap. My hat goes off to em!!

And then promptly goes back on cos its bloody cold here in ballarat...

HK1837 Offline
#68 Posted : Saturday, 26 June 2010 6:40:10 AM(UTC)
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quote:
Originally posted by hainzy
Wow thanks guys. You make it sound so simple!! Thats great info though. i think Ill do as suggested and leave the engine loom in place and keep as much of the body loom as possible. Then when im ready i think rather than get selective about stuiff I dont really understand; ill trailer the beast to a seasoned professional and get them to marry the bits up....

Also forgot to ask, will the VN V8 wagon tank fit into the VH? I think it was Mick said id have to cut the filler neck by 40mm..? Is that still the case?

Thanks again.

And cheers dave. Might be callin on you to help me fillet this thing...




VL sedan tank would be easier!

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commodorenut Offline
#69 Posted : Saturday, 26 June 2010 8:38:47 AM(UTC)
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Sedan & wagon run completely different tanks, so you'll have to source a sedan one.

Best source is actually a VS live axle sedan (IRS have an oddball strap that won't suit the VH).

Get the tank and the straps (straps need to match the tank) and when you shorten the neck, it's a perfect fit, with the benefit of a nice quiet internal high pressure pump (which leaves plenty of room for an external filter like the VSs run) and no need to stuff around fitting brackets & anti-vibration mounts to sling a pump under the floor of the boot.

Cheers,

Mick
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Cheers,

Mick
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hainzy Offline
#70 Posted : Saturday, 26 June 2010 8:01:47 PM(UTC)
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Thanks Byron and Mick. Again..

Mick will this one suit? Its VR. As its not far from me in ballart.. Cheers.

http://cgi.ebay.com.au/8...ries&hash=item1c13957276
commodorenut Offline
#71 Posted : Sunday, 27 June 2010 12:31:51 AM(UTC)
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The tank itself will go in, but the LH strap won't work, as IRS have a different strap on the LH side of the tank.

You would need to cut the hook end off the VR strap (where it mounts closest to the diff), and weld on the traditional bolt-hole end from a live-axle car's LH strap.

Different capacity tanks have different straps, so make sure you get the straps from the same car as the tank you select.

Cheers,

Mick
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Cheers,

Mick
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hainzy Offline
#72 Posted : Sunday, 27 June 2010 2:33:21 AM(UTC)
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No worries Mick. Thanks for that. Ill just stick to a VS live axle tank then and wont stray from the tried and true. Are the 6 and 8s both compatible with the VH? I dont care about capacity cos ill be running gas to. Just care about them fitting..

Also another question.. Hopefully not too many more!! I was underneath both cars today and noticed that the VH sway bar link attaches down to the lower control arm whereas the VN bar link attaches up to the strut tower. otherwise the design looks much the same including the shocks and the 3 bolts on the tower top. For that reason is the best way to go, just to swap the entire K frame, rack, rotors (etc) and strut tower across? It seems easier and it would avoid messing around with ball joints and the like.. Are the chassis mounting points for the sway bar otherwise the same? Guess the front ride height might be a bit different on the end product but thats no biggy..

Is this the best approach??

Cheers for yet more advice.
hainzy Offline
#73 Posted : Sunday, 27 June 2010 2:45:53 AM(UTC)
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Forgot to ad - Or is the better plan to just detach the control arms from the K frame and steering arms from the stub axles and swap these bits..? Think that was originally what you suggested anyway... If so do I just need to undo the single bolts there to get them off or do I have to pop the ball joints?

Sorry ive never played with these bits before... Or a car this new.. ha!
Jim5.0 Offline
#74 Posted : Sunday, 27 June 2010 3:51:33 AM(UTC)
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You can mix and match the front suspension components in fact you'll find that your VN control arms still have the VB-VL anti sway bar holes in them. It's the VR where things get different (as previously discussed).

My theory on the placement of the VN anti sway bar outer attachment points is to wring the absolute most out of the anti sway bar.

If the VN strut gets compressed 1 inch then the ARB (anti roll or sway bar but I'm a slow typist) deflects that whole inch but when the ARB is connected to the bottom arm it's inboard of the strut so theoretically if the strut compresses one inch then the ARB may only deflect 7/8th of an inch thus being less effective.




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commodorenut Offline
#75 Posted : Sunday, 27 June 2010 10:08:27 AM(UTC)
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All the mounting points are the same, so there's no hassles swapping it all over.

The VN swaybar is different to the VH, and needs to be paired with the VN links.
Likewise the VH swaybar needs to be paired only with the VH swaybar links.


Leave the VH sway bar in place, and put the links onto the control arms like the VH.
The VN system has it's inherent drawbacks, and is not an improvement.

I learnt the hard way. I put VP V8 struts (with 2-piston calipers on them) into an SL/E, and figured I'd try the swaybar links on the struts. Bought new links from whiteline, and Jim from Whiteline tried to stop me. Told me it would be worse.
I didn't listen....

Got home with the links, and found they didn't suit the VH bar (eyes end up too far away) so I put the VP swaybar in. Hooked up the links, and went for a drive. They load up the steering on lock, and made it more vague going straight.

Pulled them off, swapped the bar back, and went back to the VH links on the control arms - much, much better.

In fact, this setup (on the control arm) is that much better, that Whiteline make a kit to allow you to bolt the VR/VS swaybar onto their cast control arms without drilling them (it clamps around it). I bought kits for boty my VSs, and it made a noticeable improvement to both.

Now I always listen to Jim at Whiteline!

Cheers,

Mick
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Judge a successful man not on how he treats his peers, but on how he treats those less fortunate.
Cheers,

Mick
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Judge a successful man not on how he treats his peers, but on how he treats those less fortunate.
commodorenut Offline
#76 Posted : Sunday, 27 June 2010 10:16:58 AM(UTC)
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With the tanks, doesn't matter if it's V8 or V6 (V8s more commonly have a long range tank though), and you can use anything from a VP, VR or VS sedan, with a live axle. (Avoid VN, as some had the dual-pump system that's more cumbersome in a conversion).

The reason I prefer VS, is mainly because they are much newer, so less chance of corrosion inside, or exterior damage, as they have seen less use/age.

The VS ones are a little narrower than the earlier ones (this happened during VR), giving you a bit more exhaust room (but no loss of capacity). This allows you to run a true dual exhaust system, with a muffler under each rear floor (factory locations), and dual 2 inch pipes from the diff to the tail, with a hot-dog on each tailpipe to get rid of the bark (one mounted offset ahead of the other one to keep the pipes close together), rather than using a crappy 2-in 2-out rear resonator where the dual pipes converge inside it. Without that little bit of extra room, you're running too close to the tank.

Cheers,

Mick
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Cheers,

Mick
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Judge a successful man not on how he treats his peers, but on how he treats those less fortunate.
hainzy Offline
#77 Posted : Sunday, 27 June 2010 11:18:58 PM(UTC)
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Thanks Mick.
Thats answered my questions perfectly!

Thanks heaps yet again. I certainly owe all you guys a beer or 30....
hainzy Offline
#78 Posted : Sunday, 4 July 2010 5:33:30 AM(UTC)
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Had a few afternoons to play with the donor car and nearly got the engine out. Only things giving me grief are the computer loom which I couldnt get through the wall and had to cut, and the allen key bolts in the driveshaft which wont budge so im hopin this week ill be able to drop the middle join and drop it out of the gearbox that way.
The other more annoying things are the clutch cable and the extractors. I cant get to the flange to undo the extractors and im pretty sure i wont be able to budge them even if I do so I think I might cut them. Or undo them from the engine but that sucks too. And the clutch cable I just cant seperate from the top of the pedal!! Its drivin me crazy. I have a VH one here and it look like it just hooks over the top but it wonrt come off. Is there something else holding them on on the VNs?

Anyhoo enough yak, time for beer..

Cheers.
commodorenut Offline
#79 Posted : Sunday, 4 July 2010 9:19:28 AM(UTC)
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Did you disconnect the clutch cable at the bottom first? If you don't, you'll never get it out.

Don't cut the extractors. If you can't unbolt them off the heads, unbolt them at the CAT and pull the motor/box/extractors out as 1 unit.

The 6 allen-key bolts (socket head cap screws) on the tailshaft CV joint will be tough. Spray WD40 onto the threaded ends of them where they poke through the rear section of the tailshaft, and let them sit for a couple of days. Last ones I did, I put the shaft in the vice (don't crush it) and used a tube over the allen key for more leverage.

Cheers,

Mick
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Cheers,

Mick
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Judge a successful man not on how he treats his peers, but on how he treats those less fortunate.
hainzy Offline
#80 Posted : Sunday, 4 July 2010 7:54:05 PM(UTC)
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Thanks Mick.
Yep might just try to get them out from the cat.

I have undone the clutch cable at the box. Got plenty of play, but just cant unhook it from the pedal and cant really see in there to work out whats goin on. Theres a big alarm thingy in there and everything else is covered in silicone and gunk. It looks like something out of Dr who!!

Anyhoo will do more muckin around when I get the chance. (while the mrs is still away!) Thanks for the reply.

Cheers.
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