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Gerard Offline
#1 Posted : Tuesday, 10 March 2015 9:07:25 AM(UTC)
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I have replated the bolts and washers for mounting the doors to door hinges/hinges to body and boot to boot hinges. When these cars were originally assembled were these bolts painted or installed in the plated finish. My car was resprayed years back and when dismantled these bolts were body colour, but the mounting bolts and washers for the front guards were not painted. This is a Brisbane manafactured car if that means a difference to other plants. Any other details of this fine detail would be appreciated.
HK1837 Offline
#2 Posted : Wednesday, 11 March 2015 5:22:02 AM(UTC)
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You'll find subtle variations between the 9 x local GMH plants associated with HK body production and vehicle assembly. I've never seen enough original cars to nail the exact way things were done. Plus you have to take into account changes made along the way due to Engineering changes or Employee suggestions.

The boot and doors went on the vehicle in the body plant at the 4 x body plant sites and got painted there. The guards were painted separately in most cases and it varies between the body and assembly plants depending upon the locations, and then in most cases were fitted in the assembly plant hence the naked bolts.
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gm5735 Offline
#3 Posted : Wednesday, 11 March 2015 8:25:13 AM(UTC)
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I agree with Byron, for the following reasons:

I've heard from a retired ex-Dandenong painter that the guards followed the car into the booths at Dandenong, but were painted separately to the car.
The A pillar is also typically painted body colour beyond the point that guard reaches, which must have been done with the guards off the car.
I'm certain the guard bolts, spring washers and mudguard washers should be zinc plated only.

I've just gone through a big box full of door hinges at the local automotive recycling emporium looking for springs and rollers and noticed that almost without exception the hinges, springs, rollers and stays were painted body colour, and the area where the bolt heads were remained unpainted. From that I'd conclude that the hinges and doors were bolted onto the cars when they were painted.

I don't know for sure about the boot, but it seems that the panel gaps were aligned pre final painting so it's reasonable to expect the boot to be fitted for this process, and for bolts to be painted as well.
Gerard Offline
#4 Posted : Wednesday, 11 March 2015 10:16:09 AM(UTC)
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Thanks for these replies. Should have also asked about the bolts fixing the gravel apron to subframe (below the front bumper bar) Following on from the guards being painted separate from the body, I would think this panel would also have been done the same way and these bolts and washers would be metal finish? Any comments about this appreciated
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#5 Posted : Wednesday, 11 March 2015 7:29:20 PM(UTC)
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I've got an untouched HK built at Dandenong with original paint all over.
The door hinge bolts and bootlid bolts have never been removed and they've got the original paint on them.
Definately original paint as is the rest of the car.
It looks to me like the panels were mounted then painted.
Wayne
Dr Terry Offline
#6 Posted : Wednesday, 11 March 2015 8:57:33 PM(UTC)
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quote:
Originally posted by RigPig

It looks to me like the panels were mounted then painted.
Wayne

As the other guys have said, this was the case for the doors & boot lid, but the bonnet, front guards & front valance were painted first & then mounted. The bolts for those front panels were left zinc plated & not painted.

Dr Terry
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gm5735 Offline
#7 Posted : Wednesday, 11 March 2015 10:41:35 PM(UTC)
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Sorry Gerard, I should have added that the front bumper valance bolts are also zinc. And they are usually obvious from the front of the car.
Your car sounds fairly original, so I'm interested in the head markings for the guard bolts. I'm fairly sure Waynes car has Ajax UNC SAE grade 5 bolts for the guards to inner fender, but I'm interested in what the Brisbane cars used.
(Yes, yes, I'm clearly someone with way too much time on my hands....)
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#8 Posted : Thursday, 12 March 2015 1:52:06 AM(UTC)
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Wait until you see an untouched Elizabeth assembled vehicle especially metallic. The front panels weren't even painted with the rest of the car, whereas at least with Pagewood and Dandenong (not sure on Acacia Ridge) the panels were painted with the completed body (in the body plant) and then sent to the assembly plant to be put on the car when it arrives.
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detective Offline
#9 Posted : Thursday, 12 March 2015 4:37:54 AM(UTC)
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..it was all to do with the shipping of bodies to the various interstate assembly plants.

...the trimmed, glazed and "closed" bodies were stacked on freight trains or semi trailers from the BODY manufacturing plants (Pagewood NSW and Woodville SA) to the various vehicle ASSEMBLY plants around the country. this worked well when the cars had a detachable subframe/chassis and was implemented from the earliest days in 1948...the Toranas and VB Commodores onwards would've made them scratch their heads a bit LOL

Edited by user Thursday, 12 March 2015 4:50:55 AM(UTC)  | Reason: Not specified

HK1837 Offline
#10 Posted : Thursday, 12 March 2015 4:58:06 AM(UTC)
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The LC Torana bodies that were shipped from Elizabeth to Dandenong or from Acacia Ridge to Pagewood for assembly were essentially complete if I remember correctly, just had to have mechanicals added. Just about all LH-UC were built and assembled at Dandenong. Apart from the LC Toranas there wasn't that much movement of hard trimmed and painted bodies between plants after 1967-ish as all Aussie assembly plant locations had a local body plant except for Mosman Park in Perth. Apart from Mosman Park the only regular body movements were HJ-HZ van bodies from Elizabeth to Pagewood, HQ-HZ van bodies from Elizabeth to Dandenong and HQ-HZ cab chassis bodies from Elizabeth to Acacia Ridge, Dandenong and Pagewood. Plus a very short period of HZ ute bodies from Elizabeth to Pagewood. All but all VB Commodore bodies would have been local body plant to local assembly plant.
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gm5735 Offline
#11 Posted : Thursday, 12 March 2015 6:00:41 AM(UTC)
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Yes thanks Byron. I had a Verdoro 186S GTS from Elizabeth that needed repainting in 1979. Now I know why it looked like all the front panels had been replaced.
I painted it myself and made it worse.
Gerard Offline
#12 Posted : Thursday, 12 March 2015 6:38:34 AM(UTC)
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Thanks again for the replys. Had a look at the resored bolts/washers for the gaurds and they are all AJAX UNC. When I dismantled the car I did a detailed log of all the parts of this car including photos of all nuts, bolts, washers and brackets etc. What I did notice was that there is a lot of the spring washers that were finished with the gold/yellow passivate. I have restored any part that looked to me to be gold/yellow, in that colour. Went through these photos and checked a boot hinge shot, this shows the silver body colour on these bolts. This was the first time the boot had been removed since I have owned the car and I am pretty sure this was never painted in the previous respray. Will attach a couple of images (hopefully)
https://docs.google.com/...E/edit?usp=docslist_api
https://docs.google.com/...U/edit?usp=docslist_api
detective Offline
#13 Posted : Thursday, 12 March 2015 6:48:53 AM(UTC)
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...was Acacia Ridge a body manufacturing plant ?....i'm pretty sure later on there was only Elizabeth and Dandenong spotting the bodies together ?

Edited by user Thursday, 12 March 2015 6:53:33 AM(UTC)  | Reason: Not specified

RigPig Offline
#14 Posted : Thursday, 12 March 2015 3:21:49 PM(UTC)
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quote:
Originally posted by gm5735
I'm fairly sure Waynes car has Ajax UNC SAE grade 5 bolts for the guards to inner fender


Yes they're AJAX bolts
RigPig Offline
#15 Posted : Thursday, 12 March 2015 3:27:28 PM(UTC)
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quote:
Originally posted by Gerard
this shows the silver body colour on these bolts. This was the first time the boot had been removed since I have owned the car and I am pretty sure this was never painted in the previous respray. Will attach a couple of images


My boot lid bolts have never been removed they were painted with the underside of the lid.
HK1837 Offline
#16 Posted : Thursday, 12 March 2015 5:20:18 PM(UTC)
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quote:
Originally posted by detective
...was Acacia Ridge a body manufacturing plant ?....i'm pretty sure later on there was only Elizabeth and Dandenong spotting the bodies together ?


Yes. It was the newest of the local body and assembly plants. It was commissioned I think sometime during HR when it replaced the Valley assembly plant. It produced virtually all its own bodies until closure except for cab-chassis. It also exported semi-finished LC to Pagewood for final assembly and for a short while built HK bodies for Pagewood (for some unknown as yet reason).
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Dr Terry Offline
#17 Posted : Thursday, 12 March 2015 6:27:28 PM(UTC)
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Yes, I believe that Acacia Ridge built bodies from 1966 (HR) to the end of WB & TG (Gemini) production, in 1985.

Dr Terry
If at first you don't succeed, just call it Version 1.0
HK1837 Offline
#18 Posted : Thursday, 12 March 2015 6:55:19 PM(UTC)
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Terry

Have you ever come across an Acacia Ridge WB? I've yet to actually see one, or even one assembled there. Been looking at them since the 80's and all so far are Elizabeth built and assembled. The latest Acacia Ridge Holden I have seen is a 10/79 HZ van.
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gm5735 Offline
#19 Posted : Thursday, 12 March 2015 10:56:19 PM(UTC)
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Thanks for the confirmation gents. So far I have Ajax, Firth Cleveland, Nettlefolds, and I haven't figured out who made the "C" head bolts. They are commonly used for the boot bolts and a few other places.
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